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Manufacturing a Latex Mattress

 

Our factory manufactures our latex mattresses using the highest quality materials.

The primary ingredient is obviously the latex block.  You will notice the holes which help the mattress to breathe and move with you.

The latex mattress block
Each latex mattress block is cut to size.  As we manufacture the mattress in our factory we can make to any size and shape required. Latex mattress block being cut to size
The covering material is then cut to size.  You can choose from cotton print, Tencel or quilted bamboo (shown below). Covering material is cut to size
Once the side has been covered and fitted, the material for the top and bottom are pinned at the corners. Top and bottom material is pinned at the corners before sewing
The joins along the edge of the mattress are then sewn together all the way round. Sewing the joins along the edge of the mattress
A protective covering tape is then sewn in place to enclose the joined material and complete the encasing of the latex block. Sewing on the protective covering
This is how the finished product looks using the quilted bamboo covering. Quilted Bamboo covering

 

 

Tencel Quilted Bamboo
Tencel fabric Quilted Bamboo covering